Objective

Approached by Nebia to develop a revolutionary wall-mounted water-saving shower system.

Solution

  • Created aggressive timeline to meet launch date.
  • Collaborated with customer during DFMA process.
  • Challenged resources to meet cost-reduction initiatives.
  • Multiple prototypes created for validation of operation.

Results

  • Over 45 custom plastic tools and parts including 5 two-shot overmolded parts.
  • Sourcing and assembly of over 180 components.
  • Eliminated all assembly challenges and delivered 1,000th fully boxed system less than 1 year after start.
  • Success of the product has led to Moen partnering with Nebia.